base metals

Ametheus can provide following Base Metals:

Copper Cathode: LME Grade and non LME Grade

Copper wire Rod : different diameter

Aluminum wire Rod: different diameter
Aluminium Alloy Ingots  and Sows: ADC 12, LM 24, LM 25, LM 6, A356 etc for different automotive application, Purity 99.70

Lead Ingots
Zinc Ingots
Steel & Semis: Billets
Steel Long Products: Deformed Reinforcing steel bars, Beams, Iron Wire Rods, Steel Pipes, Angles, Channels, Hollow Sections.
Steel Flat Products: Hot Rolled Coils, Hot Rolled Sheets

Copper concentrates:

Copper concentrate is a product made by processing/enriching copper ore, which usually has a relatively low metal content and is not suitable for direct metallurgical processing. Usually, copper content in concentrate varies from percentages in the teens to several tens of percent, which enables further processing in copper smelters and refineries. The cost of transporting products with a lower copper content (for example copper ore) basically eliminates them from trade in the global market (with certain exceptions), therefore it may be assumed that copper concentrate is the first product of processing copper ore that may be generally traded. As a result of metallurgical processes copper is produced as well as the by-products of processing (mainly precious metals, sulphuric acid, lead etc.).

The main participants of the concentrate markets are mines supplying the product on the market and smelters and refineries, for which the concentrates are materials for production. Trading companies also play a role on this international market, intermediating in the purchase/sale transactions and offering additional services expected by the parties.

Copper concentrates require processing into refined copper, which leads to incurring processing costs and the incomplete recovery of metals in individual production stages. Therefore, the transaction price should have a set of discounts as compared to quoted prices for refined copper. The benchmark of these discounts (for TC/RC) is determined during negotiations with the main producers of concentrates (Freeport McMoRan, Antofagasta) and their customers (mainly Chinese and Japanese smelters and refineries).

Copper cathode (LME):

copper-2

Copper cathode is used as a starting material for copper rods. Copper cathodes are also used for making alloys like brass, bronze and alloy steel, with applications in defense and construction. Our cathodes meet international quality standards and are registered as LME “A” grade known for its high purity and consistent quality. Ametheus copper cathodes are square-shaped plates of 6mm thickness, with 99.99 per cent copper purity levels which are produced using the Mount ISA electro-refining process.

Copper cathodes meet International Quality Standards such as BS 6017 1981 (1989) and u-Cath-1 / ASTM B-115 (1999) and are registered as A-Grade cathode on London Metal Exchange (LME). Copper cathodes are high-grade, and have the lowest levels of various group and individual impurities.

Copper cathodes are used in the manufacturing of continuous cast copper rods which are further used for the wire, cable and transformer industries. They are also used for the manufacturing of copper tubes for consumer durable goods and other applications in the form of alloys and sheets.

Characteristics of copper cathodes:

Typical Chemical Analysis (data in ppm)

Pb Bi As Sb Sn Zn Fe Ni Co Cr Cd Mn Te Se
<1 0.5 1 1 0.5 0.5 <3 0.5 0.5 0.5 0.5 0.5 1.2 0.5

Dimensions of Copper Cathodes:

Length x Width: (approx.) 1 meter x 1 meter

Thickness :  (approx.) 6mm

Weight:  (approx.) 50kg

Applications:

  • Continuous Cast Copper Rods
  • Copper Wire Bars, Bus bars, Billets, Ingots, Moulds
  • Copper based alloys and downstream products
  • Copper tubes, strips and foils

Copper cathode (Non LME):

Dimensions: 914mm x 914mm x 12mm.

Weight: 125.00 kg (± 2%).

Net Weight of each Pallet: 2.000 kg (±2%).

Packaging: Packed in bundles tied with steel straps.

Non LME Copper cathode specification :

ELEMENTS VALUE ELEMENTS VALUE
COPPER 99.99% MANGANESE (MN/ppm) ˂ 0.1 ppm
SILICA (min % age) 0.3 ppm LEAD (PB/ppm) ˂ 0.3 ppm
IRON (Fe/ppm) ˂ 0.01 ppm TELEURIUM (TE/ppm) ˂ 0.05 ppm
COBALT (Co/ppm) ˂ 0.1 ppm NICKEL (NI/ppm) ˂ 0.01 ppm
SULPHUR (S/ppm) 4 ppm ALUMINUM (AL/ppm) ˂ 0.01 ppm
ARSENIC (AS/ppm) ˂ 0.1 ppm SELENIUM (SE/ppm) 0.3 ppm
OXYGEN (2/ppm) NIL MAGNESIUM (MG/ppm) ˂ 0.01 ppm
BISMUTH (BI/ppm) 0.1 ppm ANTIMONY (SB/ppm) 0.1 ppm
ARGENT (AG/ppm) 10 ppm

Continuous Cast Rods (CCR)

Our copper continuous cast rods meet all the requirements of international quality standards. Our copper rods are currently used primarily for power and communication cables, house wire, strips for power and distribution transformers, magnet wires, etc. Their excellent surface finish makes them suitable for processing to enameled, coated and plated wires. They are available in diameters of 8, 11, 12.5, 16 and 19mm.

Applications:

  • Jelly Filled Telephone Cables
  • Magnetic wires & Winding wires
  • Power Cables
  • Automobile Wire Harness
  • Magnetic wires & Winding wires
  • Power Cables
  • Automobile Wire Harness
  • Communication Cables
  • House wiring
  • Conductors (Rounds and Flats)
  • Transformer

copper

ALUMINUM

aluminium

aluminium-2

ADC12 Aluminum A383 | Equivalent Materials & Metal Specifications

ADC12 Overview

ADC12 is an alloy used in creating die-casting components. Also known as A383, this aluminum material is cost-efficient and facilitates manufacturing processes. It is the most widely-used choice of metal for many die-castings produced internationally.

ADC12 Equivalent Materials

ADC12 can be replaced with equivalent materials, including 383 USA/ASTM and ADC12 China GB/T and Vietnam/Japan JIS.

Characteristics of ADC12

ADC12 provides resistance to cracking under heat and is perfect for components that enhance die-filling characteristics. The aluminum properties are of excellent quality. It is easy to cast and holds dimensional stability, which offers an ideal balance of value and performance.

In addition to affordability, there are other advantages of ADC12, including good corrosion resistance, outstanding mechanical properties, and good machinability due to higher silicon levels and lower levels of copper.

ADC12 is a modified ADC10 alloy used when needing additional die filling precision. This alloy does not offer as much strength as ADC10, but it does perform well when completing complicated aluminum die-casting projects. ADC12 is also much easier to work with when compared to A360. Selecting aluminum alloys best-suited for the job is critical at the design stage. ADC12 is a material worth considering for your manufacturing and development needs.

Uses of ADC12

ADC12 can be used for any die casting shape and offers limitless possibilities. It is an excellent choice when building complex parts at large volumes in a cost-efficient manner. Additionally, ADC12 has been studied extensively, which means that its application is dependable. The alloy is best known for its ideal combination of efficient material properties while maintaining production workability.

This alloy has numerous uses and purposes. It is most commonly used in electronic equipment, motor vehicle components, appliances, furniture, power tools, LED lighting, die casts, bicycles, machinery, communications equipment, electric vehicles, carpentry, valves, digital technology, engine brackets, and more.

ADC12 Physical Properties

Physical Properties Metric US/Imperial
Density 2.823 g/cc 0.1020 lb/in³

ADC12 Mechanical Properties

Mechanical Properties Metric US/Imperial
Hardness, Brinell 85 85
Hardness, Knoop 109 109
Hardness, Rockwell B 53 53
Hardness, Vickers 96 96
Tensile Strength, Ultimate 331 MPa
Tensile Strength, Yield 165 MPa
Elongation at Break 2.5 % 2.5 %
Fatigue Strength 140 MPa
Machinability 50 % 50 %
Shear Strength 199 MPa

ADC12 Electrical Properties

Electrical Properties Metric US/Imperial
Electrical Resistivity 0.00000750 ohm-cm 0.00000750 ohm-cm

ADC12 Thermal Properties

Thermal Properties Metric US/Imperial
Heat of Fusion 389 J/g 167 BTU/lb
CTE, linear 20.8 µm/m-°C
@Temperature 20.0 – 100 °C
11.6 µin/in-°F
@Temperature 68.0 – 212 °F
22.1 µm/m-°C
@Temperature 20.0 – 300 °C
12.3 µin/in-°F
@Temperature 68.0 – 572 °F
Specific Heat Capacity 0.963 J/g-°C 0.230 BTU/lb-°F
Thermal Conductivity 92.0 W/m-K 638 BTU-in/hr-ft²-°F
Melting Point 516 – 582 °C 961 – 1080 °F
Solidus 516 °C 961 °F
Liquidus 582 °C 1080 °F

ADC12 Processing Properties

Processing Properties Metric US/Imperial
Annealing Temperature 177 – 260 °C 350 – 500 °F
260 – 371 °C 500 – 700 °F
Casting Temperature 616 – 699 °C 1140 – 1290 °F

ADC12 Component Elements Properties

Component Elements Properties Metric US/Imperial
Aluminum, Al 77.3 – 86.5 % 77.3 – 86.5 %
Copper, Cu 3.0 – 4.5 % 3.0 – 4.5 %
Iron, Fe <= 1.3 % <= 1.3 %
Magnesium, Mg <= 0.10 % <= 0.10 %
Manganese, Mn <= 0.50 % <= 0.50 %
Nickel, Ni <= 0.50 % <= 0.50 %
Other, total <= 0.50 % <= 0.50 %
Silicon, Si 10.5 – 12 % 10.5 – 12 %
Tin, Sn <= 0.35 % <= 0.35 %
Zinc, Zn <= 3.0 % <= 3.0 %

LEAD

lead

STEEL > SEMIS

billets

STEEL > LONG PRODUCTS

steellong-products

beams

wire-rods

steel-pipes

angles

channels

hollow-sections

STEEL > FLAT PRODUCTS

hot-rolled-coils

hot-rolled-sheets